Congress takes up tire flap again
New questions arise over specifications ordered by Ford

By Jeff Plungis / Detroit News Washington Bureau

   

 WASHINGTON -- As Ford Motor Co. continues a $3 billion quest to replace Firestone Wilderness AT tires on its vehicles, new questions are being raised over whether specifications Ford ordered for the tires played a role in the above-average failure rates.
   Ford's engineering specifications to Firestone, which received scant attention in congressional hearings last year, is likely to come up in the next round of hearings and in hundreds of product liability lawsuits pending around the country.
   One of the most pressing questions is why Ford accepted Wilderness AT tires with a low-temperature rating for the Explorer, a sport-utility vehicle with a relatively small load factor. An Explorer can safely carry fewer passengers and cargo, compared with similar SUVs.
   "It's certainly a concern that has been raised," said Ken Johnson, spokesman for the House Energy and Commerce Committee.
   The House panel has been conducting an investigation into SUV tire safety since January. It has asked every automaker and tire manufacturer for extensive data about the tires equipped on SUVs and other light trucks.
   On Friday, the committee wrote to the National Highway Traffic Safety Administration seeking help in sorting through the charges Ford and Firestone have lobbed at each other. The panel specifically asked NHTSA to look into safety questions about the Explorer, including whether its handling capabilities contribute to accidents.
   Until now, NHTSA has focused largely on the role of the tires.
   "We have become increasingly concerned about the allegations made by both companies. We have asked NHTSA to help us sort out this controversy," Johnson said.
   Many safety advocates have raised questions about whether the typical SUV tire is robust enough to withstand today's high-speed driving habits, especially when SUV drivers treat their vehicles like cars, paying little attention to the number of passengers or the amount of cargo they carry.
   Many of the failed tires came in warm-weather states where heat created from road friction is a big problem. In lawsuits around the country, plaintiffs and their attorneys have said Ford's tire specifications, combined with a recommendation to lower tire pressure to 26 pounds per square inch, created a dangerously thin margin of error.
   The recalled Wilderness AT tires carry a temperature rating of "C" under the federal government's Uniform Tire Quality Grading Standards -- the minimum acceptable government rating. Most SUV tires carry B or A ratings. Consumers Union recommends tire buyers only consider A- or B-rated tires on any vehicle, car or truck. A-rated tires can withstand the greatest heat and load.
   Under federal standards, a C-rated tire must be able to pass a test that entails running on a wheel drum at 250 rpm for two hours at 95 degrees, and up to another four hours at speeds starting at 375 rpm, stepped up to 575 rpm. If the tire fails before the 500 rpm stage, it gets a C rating. If it makes it to 575 rpm, it gets an A rating. In between, it's a B.
   Ford has cited the safety record of 3 million Explorers with Goodyear Wrangler RT/S tires in model years 1995 through 1997 to point the blame at Firestone. But those tires all carry a B temperature rating, as do the tires Goodyear is supplying as replacements in the current Ford recall.
   "All of our tires carry a B rating or higher," said Goodyear spokesman Chuck Sinclair. "We don't supply a C-rated tire."
   Ford stopped using Goodyear as a supplier after the 1997 model year because the supplier could not produce a Wrangler tire for the Explorer using Ford's specifications at a price Ford was willing to pay.
   The temperature ratings were established in 1980 as part of a consumer information program. The government also established similar standards for treadwear and traction.
   All three grades must be printed on a tire's sidewall, although the average consumer will need help in deciphering the codes. (One source are tire safety Web sites like www.goodyear.com/us/tire_school and www.gmtiresafety.com.)
   Ford spokesman Ken Zino said temperature endurance was not one of the specifications given to tiremakers for the Explorer. Ford and other automakers say a tire's temperature rating should be considered in the context of a number of performance measures, including traction and stopping distance.
   Ford also argues that C-rated tires are used by GM, Toyota and Nissan on vehicles as large or larger than the Explorer.
   Since 1999, GM has used one version of Wilderness AT tires, mostly on Chevrolet Silverado and GMC Sierra big pickup trucks, with a temperature rating of C.
   GM says it has no unusual problems with the tires and that they are substantially different from the Ford versions.
   GM says its specifications and extensive testing system have ensured the safety of its customers. David Wood, GM's tire engineering group manager, said the temperature rating was not as significant as some other factors, such as high speed tests sanctioned by the Society of Automotive Engineers.
   "In the development process, it's not a performance criteria we place a lot of emphasis on," Wood said. "We are satisfied with the Wilderness AT tires on our vehicles. We have no plans to change them."
   Toyota has used Wilderness tires on about 300,000 Tacoma pickups and 4-Runner SUVs since 1994. All of the 4-Runner Wilderness AT tires carry a B temperature rating. One of the three sizes used on the Tacoma carries a C rating.
   Toyota spokesman John Hansen said the company has closely tracked warranty claims on the tires since last year's Firestone tire recall. "It's something we're very tied into. Nothing has happened to make us lose confidence in the tire," Hansen said.